A hottub installation

My Hottub Installation

Installing a hottub is something that many people give a lot of money to a general contractor and set them loose. It does not have to be that difficult. Modern hottubs are self contained and you need only run electrical power to them, there is no need for plumbing. The biggest issues to be dealt with are:
  1. Selecting a location that complies with your city or county building codes.
  2. Building a suitable base or pad for the hottub to reside on.
  3. Running power to your hottub and complying with your city or county building codes.
This chronicles the steps of my hottub installation. It includes all the steps I went through to prepare the site, connection, and startup. I took pictures throughout. On this page are shown thumbnails, but if you click on them, you'll get an 800x600 picture. If you then click on that one, you'll get a 1280x960 picture. The original photos that came out of my camera were 2032x1524 so all of these have been scaled to varying degrees. Also note that I will use the word "spa" and the word "hottub" interchangably throughout this webpage.

First and foremost, I looked around the internet for a month or so before I started considering spending my hard earned money. I knew I wanted to do a lot of it myself, but I didn't want to bite off more than I could chew. There were some awesome looking deals I found all over the place, but I didn't bite. I was unfortunate in one regard in that I was looking for a hottub at one of the worst possible times: early spring.

I spoke with lots of people all over the country. I then found a local dealer that I really liked named LifeSprings Spas. Being that they were local, it was easy to make an appointment and go talk to them. They do not have a store per se, instead they bring you in, tell you about spa construction, giving you both the advantages and the disadvantages to each construction method. Expect to be there at least 1.5 hours. There are a lot of things about spas that are not obvious on the surface that make an impact on whether you will be satisfied with your purchase. My personal experience was that it was the "hard sell" type approach, but it was exactly what I wanted. I walked into that place ready to spend money because I had done my homework. My advice to you is to go to a few local stores and online stores looking at spas and accessories and all the marketing fluff that goes with each. Make LifeSprings the third or fourth or fifth place that you go to. Why? You won't have an appreciation of how spas are made nor what value-add LifeSprings provides until you have done some shopping around and looked at various spas, their features, and pricing.

To begin I decided where I was going to put the hottub. I decided on my backyard. I had to get an apricot tree removed (which stunned into complete silence and large doe-eyes the lady I purchased the house from). I called a local tree service and had them cut it down and grind the stump for a cost of approximately $300. I marked out a 10ft X 10ft area which was about 5 feet from the rear of my house and about 8 feet from the edge of my property line. It was very fortunate I put it that far because my city building code required that it be at least 5 feet from my property line.

I looked into building a concrete pad for the hottub to rest on. To do such a concrete pad would have cost me somewhere around $1000. I kept looking around and saw that I could build a deck, but that would also get expensive quickly, not to mention require cleaning and yearly maintenance. The final solution that I considered was to dig a shallow hole in the yard and fill it with pea-gravel. I settled on the hole/pea-gravel method. However, it is important to note that not all hottub constructions can rest on a pea-gravel bed. It's important that you talk to whoever you purchase your hottub from and find out if this is applicable to you. It voids some spa warranties! If you go to LifeSprings for your spa purchase, you'll learn why this is.

The first two pictures are shots of the shallow hole that I dug. I rented a rotary tiller and tilled it very shallow (took only 45 minutes total). I used a shovel and put the dirt onto a tarp that I had next to it. You would probably be best served to put it on a trailer and haul it off to somewhere or someone that needs it or use a wheel barrow to cart it to some low spots in your lawn that need filling. I spent probably a total of 2 hours shoveling to get all the dirt out. You can also clearly see the 4 flat bricks that I laid down for a walkway to the hottub, so you can deduce that I want the entrance to be on the side facing the house.
You'll probably notice a few things. The hole looks like it is deeper on one side than the other. You have good eyes. My back yard has some slope to it, right around 6 inches per 10 feet. I was able to verify how level it was with water. This is another thing that you may have noticed, that the hole looked wet. I used a hose and filled the hole with about an inch of water. Then I used a rake and pushed the dirt (mud) around. I got it pretty close. It didn't need to be perfect because I will be covering it with 6 inches of pea gravel.

Next I filled the shallow hole with pea-gravel. I went to my local Home Depot store and bought (over the course of a few days) 60 bags of pea-gravel in 15 bag batches. Each bag weighs 50 pounds, so if you have a trailer, you can get it all at once. You can see the filled and leveled pea-gravel base in the next two pictures.
Next I had to plan the route for power to be run to the hottub. The power distribution panel was about 50 feet away. Building codes require that conduit be used for all above ground exterior power runs. I also had to run about 7 feet underground, so I chose to use rigid PVC conduit for the entire run (rigid and PVC seem to be an oxy-moron, but that's what it is called :-). These two pictures show the trench that I dug by hand.
These two pictures show the conduit run in the trench. Note the conduit looks like it's "sagging" on the wall above the window. At this point, I had not yet affixed the conduit with the C-clamps to hold it rigidly in place. You can also see the roots left over from the apricot tree that I had removed.
Here I am so excited, I'm about to wet my pants! The hottub is being delivered. The trailer pulled up and parked in the street in front of my driveway. The hottub is light enough when empty that two men can move it around and get it in place. They use a device similar to a creeper (a small square piece of wood with wheels on it, used frequently in the automotive repair industry or for practicing moves in skydiving) to move the hottub from the trailer to the installation location. The hottub on the creeper is not depicted.
The next two pictures show the hottub in place. It's still empty and has not yet had the power connected. You can see that I did install the C-clamps necessary to secure the conduit both horizontally (above the window) and vertically (down into the ground). You have to view the largest resolution to see it, even then it's kind of blurry.
I pulled the wire for the power connections. If you are not familiar and experienced with power connections, then you should use a qualified electrician. This is a high current connection and is more sensitive to connection quality than most normal power connections you might work with. In my area, my city building code required armored flexible conduit from the rigid conduit sticking up to the point where it enters the control unit (all inside the hottub). I had Don from Don's Electric (an electrician recommended by LifeSprings) come in and inspect the wiring both for quality and accuracy. He checked it out and it looked good. Don has the advantage that he will also do the initial loading of chemicals and show you how to work your hottub. Don does not supply the chemicals, you must supply them yourself. I used a local swimming pool supply chain named Leslie's Swimming Pool Supplies. This picture shows the armored flexible conduit where it goes into the control unit (all inside the hottub). It's the grey fitting on the bottom left side of the control unit, which is the silver box in the picture. To come: Look forward to a better picture of the armored flexible conduit.
Here's a few shots of the hottub. First is running on high. Second is a shot with no flash and you can see the cool colors that my LED lights can make. Third is me sitting back enjoying a cold one and relaxing in the lounge seat. Life is good!


Errata: There were a couple of things that required attention after the sale.
  1. For some reason, my city is a stickler about issuing permits. They kept wanting the electrician to come pull the permit instead of letting me do it. Finally I got frustrated with it and just pulled the permit for myself and did the work myself. Having Don come and check my work was sufficient for my needs.
  2. I had ordered the spa with the default cover because it comes with no charge. After looking over the city codes, I discovered that with the better cover I didn't have to put auto-closing and self-locking latches on the doors/gates leading into my back yard. The difference is the foam density that's inside the cover. I paid the spa manufactuer and had the foam upgraded to the thicker version. Luckily, they are located very close to me, so I brought it to them on a Saturday and had it changed out. It took less than one hour.
  3. I called the city and left a message for an inspector to come and look at my electrical as per the permit. He came during the day when I was not around. I didn't notice he'd been there until the following day. Make sure to check your permit paperwork often.
  4. When I filled the spa and Don came by to start it up, the low speed didn't work on the pump. It made a buzzing sound for about one second and then shut off with a PSoL error (Pressure Switch Open Low). It would retry about every 15 seconds. High speed worked just fine. This unit (50 Amp 240 VAC) is capable of both heating and running in high, so I ran it in high and was able to heat the spa.
  5. I got a spa technician lined up to come out and look at it, but all of a sudden low speed started working properly. I don't know what happened. I had turned power off at the breaker multiple times before, then all of a sudden low speed was working fine. I was told by the technician to occassionally turn the spa off and on at the breaker to try and get it to reproduce the issue. It's best to find it and fix it while the electronics are still in warranty. The issue has not reappeared since then.
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Todd Lyons - Rev 1, 05/24/04